The Benefits of Investing in High-Quality FIBC Bulk Bags for Your Business

 Introduction:

In today's fast-paced business environment, finding efficient and cost-effective packaging solutions is crucial for success. One such solution gaining popularity is Flexible Intermediate Bulk Containers (FIBC) or bulk bags. High-quality FIBC bulk bags offer numerous benefits for businesses across various industries. This article explores the advantages of investing in these durable and versatile packaging solutions, highlighting how they can enhance your operations and contribute to overall business growth.

Superior Strength and Durability:

High-quality FIBC bulk bags are designed to withstand rigorous handling and transportation. Constructed from robust woven polypropylene fabric, these bags have exceptional strength and durability, ensuring the safe transportation of your goods. Their ability to hold heavy loads, ranging from 500 kg to 2000 kg, makes them ideal for bulk packaging needs. By using reliable and sturdy bulk bags, businesses can minimize the risk of product damage, reduce wastage, and maintain product integrity throughout the supply chain.

Increased Cost Efficiency:

Investing in high-quality FIBC bags can lead to significant cost savings in multiple ways. Firstly, their large capacity allows for efficient transportation and storage, reducing the need for additional packaging materials and space. 

Secondly, their reusability and long lifespan make them a cost-effective solution in the long run. Instead of constantly purchasing disposable packaging, businesses can rely on durable FIBC bulk bags, resulting in reduced packaging costs over time. Moreover, these bags are lightweight, contributing to lower shipping costs and reduced fuel consumption.

Improved Handling and Operational Efficiency:

FIBC bulk bags are designed with ease of handling in mind. They feature lifting loops or straps, making it easier for forklifts or cranes to load and unload them. This efficient handling minimizes loading and unloading time, thereby improving overall operational efficiency. 

Additionally, FIBC bulk bags can be customized with various discharge options, including spouts, valves, or zippers, facilitating efficient product filling and emptying. These customizable features ensure smooth operations and minimize the risk of spills or contamination, resulting in increased productivity and streamlined processes.

Enhanced Product Protection:

Maintaining the quality and integrity of products during storage and transportation is crucial for businesses. High-quality FIBC bulk bags offer excellent protection against moisture, UV radiation, and contaminants, ensuring the preservation of goods.

 By utilizing bulk bags with specialized liners or coatings, businesses can safeguard products that are sensitive to static electricity, moisture, or contamination. This added protection minimizes the risk of damage, spoilage, or product loss, ultimately leading to increased customer satisfaction and brand reputation.

Environmental Sustainability:

As businesses increasingly focus on sustainability, high-quality FIBC bulk bags present an eco-friendly packaging solution. These bags are reusable and recyclable, reducing waste and minimizing environmental impact. By opting for durable bulk bags instead of single-use packaging materials, businesses can contribute to waste reduction and promote a circular economy. 

Furthermore, the lightweight nature of bulk bags reduces carbon emissions during transportation, aligning with eco-conscious initiatives. By investing in sustainable packaging solutions, businesses can meet customer demands for environmentally friendly practices and demonstrate their commitment to corporate social responsibility.

Conclusion:

Investing in high-quality FIBC bulk bags offers businesses numerous advantages, ranging from superior strength and durability to improved handling, cost efficiency, product protection, and environmental sustainability.

 By opting for these versatile packaging solutions, businesses can streamline their operations, reduce costs, and enhance their overall productivity and customer satisfaction. As the demand for efficient and eco-friendly packaging continues to rise, FIBC bulk bags prove to be a smart investment for businesses across a wide range of industries.

Author Bio 

Singhal Industries Pvt Ltd is the best bags manufacturer in the country. If you are planning to purchase any kind of bags products then you can choose from these products also bulk bag manufacturers in usa, fibc jumbo bag manufacturer, bulk bags manufacturers, fibc bag, flexible intermediate bulk container bags etc.

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How to Maintain and Extend the Lifespan of Your FIBC Bulk Bags

 Introduction

FIBC (Flexible Intermediate Bulk Container) bulk bags are widely used in various industries for efficient storage and transportation of bulk materials. To maximize their lifespan and ensure optimal performance, proper maintenance is crucial. This article provides practical tips and best practices for maintaining and extending the lifespan of your FIBC bulk bags.

Proper Handling and Storage

Start by handling FIBC bulk bags with care to avoid damage during transportation and storage. Lift and move bags using appropriate lifting equipment to prevent tearing or rupturing. When storing bags, keep them in a clean, dry, and well-ventilated area away from direct sunlight, extreme temperatures, and chemicals that could deteriorate the bag material. Proper storage conditions help preserve the bag's structural integrity and prevent degradation.

Regular Inspection

Perform routine inspections of FIBC bulk bags to identify any signs of wear, damage, or contamination. Inspect the bag's body, seams, handles, and lifting loops for tears, abrasions, or loose threads. Check for any foreign objects or residue that could compromise the bag's cleanliness or performance. Early detection of issues allows for timely repairs or replacements, preventing potential product spills, contamination, or failures during use.

Cleaning and Maintenance 

Maintain cleanliness and hygiene by regularly cleaning your FIBC bulk bags. Remove any remaining product residues or contaminants after each use. Depending on the material and content previously stored, you can utilize methods such as vacuuming, air blowing, or washing with mild detergents and water. Ensure bags are thoroughly dried before reuse to prevent moisture-related issues.

Repairing and Patching

Address minor damages promptly to prevent them from worsening. Small tears or punctures can be repaired using suitable patching materials and adhesives specifically designed for FIBC bulk bags. Follow manufacturer guidelines or seek professional assistance to ensure proper repair techniques. However, note that major damages, extensive wear, or compromised structural integrity may require bag replacement to maintain safety and performance standards.

Load Capacity Management

Avoid overloading FIBC bulk bags beyond their specified load capacity. Exceeding the weight limits can lead to stress on the bag's structure, resulting in tears, seam failures, or handle breakage. Adhere to the manufacturer's guidelines regarding safe working load (SWL) and stacking limits to prevent accidents and maintain bag durability.

Conclusion 

By implementing these maintenance practices, you can significantly extend the lifespan of your FIBC bulk bags, ensuring their continued reliability and performance. Regular inspections, proper handling, adequate cleaning, timely repairs, and adherence to load capacity guidelines contribute to maximizing the lifespan and value of your FIBC bulk bags while minimizing operational risks.

Proper handling, storage, inspection, cleaning, and load capacity management are essential for maximizing their performance and durability.

Proper Handling and Storage :

Handle FIBC bulk bags carefully using appropriate lifting equipment to prevent damage. Store bags in a clean, dry, well-ventilated area away from sunlight, extreme temperatures, and chemicals that can degrade the material.

Regular Inspection:

Inspect bags regularly for tears, abrasions, loose threads, foreign objects, or contamination. Early detection allows for timely repairs or replacements, avoiding product spills or failures.

Cleaning and Maintenance:

Clean bags after each use to remove residues or contaminants. Vacuuming, air blowing, or washing with mild detergents and water can be used. Ensure bags are thoroughly dried before reuse.

Repairing and Patching:

Address minor damages promptly using suitable patching materials and adhesives. Follow manufacturer guidelines or seek professional assistance for proper repairs. Major damages may require bag replacement.

Load Capacity Management:

Avoid overloading bags beyond specified limits to prevent structural stress, tears, or handle breakage. Adhere to safe working load and stacking guidelines.

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How to Recycle and Re-purpose Fibc Bulk Bags for Sustainable Solutions

 

FIBC bulk bags, additionally known as flexible intermediate bulk containers, are normally used in diverse industries for transporting and storing bulk materials such as grains, seeds, chemical substances, and powders. These bags are crafted from durable woven polypropylene fabric and are designed to face up to heavy loads and difficult handling.

While FIBC bulk bags are efficient for his or her meant use, they can also make contributions to environmental waste if not disposed of well. Fortunately, there are numerous ways to recycle and re-cause FIBC bulk baggage for sustainable answers.

 

1. Reuse FIBC bulk baggage for storage

 

One of the very best approaches to recycle FIBC bags is to reuse them for garage. These bags may be used to save loads of substances along with firewood, soil, gravel, and sand. By reusing the luggage, you're decreasing waste and saving cash on purchasing new garage containers.

 

2. Convert FIBC bulk bags into gardening containers

 

FIBC bulk bags can also be repurposed into gardening bins. By reducing open the baggage and filling them with soil, you may create planters for vegetables and fruit bushes. These luggage are durable and can face up to harsh weather conditions, making them a great choice for outside gardening.

 

3. Donate FIBC bulk bags to nearby groups

 

Many local agencies consisting of meals banks and charity organizations use FIBC bulk bags for transporting and storing supplies. By donating your used bags, you're assisting these agencies reduce waste and save money on purchasing new luggage.

 

4. Recycle FIBC bulk bags

 

If you're unable to reuse or donate your FIBC bulk luggage, they may be recycled. Many recycling centers accept polypropylene bags, together with FIBC bulk luggage. By recycling these luggage, you're lowering waste and contributing to a extra sustainable future.

 

In end, FIBC bulk luggage are a treasured useful resource that can be recycled and repurposed for sustainable solutions. By reusing, converting, donating, or recycling these bags, we can lessen waste and make contributions to a extra environmentally friendly future. So, the subsequent time you have an FIBC bulk bag, consider any such sustainable answers rather than eliminating it inside the trash.

 

The construction industry is one of the most dynamic and challenging industries in the world. It involves the design, planning, and construction of various structures, including residential, commercial, and industrial buildings.

 One of the key components of success in this industry is efficiency. In order to maximize efficiency and profitability, construction companies need to find ways to optimize their processes and minimize waste. One effective way to achieve this is through the use of FIBC bulk bags.

 

FIBC bulk bags, also known as flexible intermediate bulk containers, are large, durable bags that can hold up to several tons of material. They are made of woven polypropylene fabric and come in varying sizes and types, including standard, conductive, and anti-static bags.

 FIBC bulk bags have become increasingly popular in the construction industry due to their many benefits.

 

One of the key benefits of FIBC bulk bags is their versatility. They can be used to transport and store a wide range of materials, including sand, gravel, concrete, and even hazardous chemicals. This makes them an ideal solution for construction sites, where a variety of materials are often required.

 

Another benefit of FIBC bulk bags is their durability. They are designed to withstand the rigors of transportation and handling, making them ideal for use in the construction industry. They are also weather-resistant, which means they can be used in a variety of weather conditions.

 

FIBC bulk bags are also very efficient because they can be filled and emptied quickly. This saves time and reduces the need for manual labor, which can be expensive and time-consuming. They can also be easily transported from one location to another using forklifts, which further improves efficiency.

 

In addition to their efficiency, FIBC bulk bags are also cost-effective. They are reusable, which means they can be used multiple times before needing to be replaced. This reduces the need to purchase new bags, which can save construction companies a significant amount of money over time.

 

FIBC bulk bags are also environmentally friendly. They are made of recyclable materials, which means they can be reused or recycled at the end of their life cycle. This reduces waste and helps to protect the environment.

 

In conclusion, the use of FIBC bulk bags can help construction companies to maximize their efficiency and profitability. They are versatile, durable, efficient, cost-effective, and environmentally friendly. With their many benefits, it is no wonder that they have become an essential component of the construction industry.

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What are the FIBC Bags?

Flexible Intermediate Bulk Containers are very useful bags as we can easily store various kinds of food products or transport them. FIBC bags can be used very easily by manufacturing enterprises that are related to the food industry as all FIBC bags have the excellent ability to lift, fill, and also as combustion. 

These bags can be selected by the clients according to their requirements. When you are going to purchase these storage bags you must know about the advantages of these bags.

 

Types of FIBC Bulk Bags

FIBC bulk bags are also known as PP Jumbo Bags and there are multiple advantages to utilising them. The classifications of these kinds of early-on needs. Some of the major types of FIBC Bulk Bags are mentioned below.

 

Four-Panel PP Jumbo Bags

These types of FIBC bags are manufactured by utilising four portions of materials to make all the corners of the bag along with the tail part. These methods are pursued by most of the FIBC bag manufacturers while producing these kinds of FIBC bags. 

The seaming of these kinds of bags is done in that lengthened way so that they deliver elevated antagonism against the loading items. The form of the bags stays the same even storing the weight in these bags. 

 

Circular FIBC Bulk Bags FIBC Bulk Bags

 

Circular FIBC bags are supposed to be one of the lowest kinds of FIBC bags. At the time of manufacturing these FIBC bags, the fabric undertaken on the loom resembles a conduit and when we store the items in Circular bags then the shape of these bags starts to loosen. Also after putting a load of products in these bags they will start to bulge out in the middle. 

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U-Panel PP Jumbo Bags

 

These types of FIBC bulk bags are considered superior types of bags. It can be easily compared with other types of FIBC Bags.  At the time of assembling these bags, the two parts of the materials are sewn jointly. In the manufacturing unit, two parts of fabrics are stitched jointly then the bag will take a shape that will resembles a U-Shape. 

After putting the products & commodities in these U-Panel PP Jumbo Bags then they take the Square Shape.

  

Baffle

 

If we talk about one of the best FIBC bulk bags then Baffle Bags are known to be one of them. The best part of these bags is that after filling them products the shape of these bags remains proper as earlier it was. When Baffle FIBC Bulk Bags are manufactured every corner is stitched properly which makes these bags very useful bags for different types of usage.

  

Benefits of PP Jumbo Bags

 

Currently, the FIBC Jumbo Bags are used on a large scale in numerous industries as they have plenty of advantages. Some of the major benefits of PP Jumbo Bags are mentioned below.

 

Enhanced Protection

 

One of the main advantages of the FIBC Bulk Bags is their proven safety. When the workers shift the items in heavy and bulk bags the possibilities of getting injured are very high but the threat of injury can be decreased by utilising the FIBC bulk bags. 

At the time of utilising the FIBC bags, a provision of mechanical machinery like a forklift and pallet jack is required to shift the loaded bags. FIBC Bulk bags can efficiently diminish the worker's manual involvement which furthermore boosts the opportunities for their protection.

 

Reasonable in Pricing

 

These FIBC Bulk Bags are known to be very reasonable bags when we compare them with other kinds of bags. The thermostats can be efficiently decreased by utilising these types of bags. 

The cost of these sacks can be effortlessly recognised by clasping up a single bag or sty and even we can efficiently realise these difficulties by unloading these bags.

 

Economical

 

Enormous quantities of products can be ferried very efficiently by FIBC bags at a very minimal price as these FIBC Bulk bags are created with huge capability. The bag positioning and stacking can be accomplished efficiently while relating it to various kinds of smaller bags. 

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What are the Major Difference Between U Panel Bags and Circular bags

 

We understand that FIBC bags are created in so many types but U-Panel big bags & circular big bags are 2 the most popular kinds of FIBC Big bags. U-Panel big bags are developed with 4 various panels stitched together and attached to what are called U-Panel big bags, while circular FIBC bags are made with circular fabric. Circular materials with cross-intersection curves are measured in circular cross-corner big bags.

 

Cross-corner loops are constantly attached with circular big bags and in U-Panel big bags only corner loops will be attached so loop attachments are various from circular cross corners and U-Panel big bags.

 U-Panel Big bags and circular cross-corner FIBC big bags layouts are also diverse from each other. Circular big bags are peeking like doms while U-Panel big bags are looking like excellent square shapes bags.

 

Attachments: In U-Panel Big bags and circular cross corner big bags we can connect any type of attachment like duffle top, top spouts, bottom spouts, or flat bottom. There is no difficulty with any attachments of U-panel big bags and circular cross-corner big bag attachments. 

Circular cross-corner big bags and U-Panel big bags are both created in any GSM and size as per consumer needs and SinghalIndustries can make any type of size and layout.

 

SWL of U-Panel Big bags and Circular cross corner Big bags –  If we speak about the SWL then in U-panel big bags and circular cross corner big bags from 500 KG to 3000 Kg any kind of SWL.

 

Stitching: We can utilise all sorts of sewing in U-Panel big bags and circular cross corner big bags chain overclock and dual chain stitching both we can utilise in U-panel big bags and circular cross-corner big bags.

 

Labels – In U-Panel big bags and circular cross intersection big bags we can add labels in both kinds of big bags. We add labels anywhere in U-Panel big bags and circular cross-corner big bags.

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Singhal Industries Pvt. Ltd. is the most popular name in the industry of FIBC Bulk Bags. They are regularly manufacturing high-quality Flexible Intermediate Bulk Containers.

 

We at SinghalIndustries are a Manufacturer, Exporter, and  Processor of U-Panel big bags circular cross-corner big bags. We are fabricating and shipping both types of Flexible intermediate bulk containers We are experts in manufacturing all types of FIBC Big bags.

 

FIBC Bulk Bags – Packaging That Suits Your Needs

Leaning on the industry you are in, you may have confronted the term FIBC bulk bags at some point. Whether you are the owner of a manufacturing unit, a transport expert, or a field worker, it’s vital to remember as much as you can about FIBC bags and their implications for operational efficiency and protection.

What Does FIBC Stand For?

FIBC is also known to be a FlexibleIntermediate Bulk Container. This is a phrase utilised for bulk packaging bags that are normally made from polypropylene threads that are powerful yet flexible.

 These fibres form a strong and adaptable container that can hold and ferry the weight of up to 5,000 pounds of materials, which ranges from demolition waste and food items to pharmaceuticals and hazardous trash.

Two Major Reasons You Should Use an FIBC Bag

Now that we’ve responded to the question “What does FIBC stand for?,” let’s first understand why you should buy FIBC bags in the first place. For that, let’s take a peek at the top FIBC bag utilised across all industries:

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Transportation

When you are ferrying materials such as powdered items or flow-able solids of significant weight and/or volume, infringing the load down into more manageable packaging is beneficial. And since FIBCs weigh much slighter than boxes and drums, they permit you to ferry more material.

 Plus, many FIBCs are specially manufactured for your contents (breathable fabrics, additional leak liner, etc.), and they can suggest different protection to preserve the contents, exceptionally consumables like seed or feed. 

Storing Flow-able Materials 

Flow-able materials are dry and grainy products that are ferried in enormous quantities. These contain items such as sand, gravel, plastic granules, food items, animal feed, and powdered products. 

To protect and safeguard these materials from the danger of spillage and contamination, 1 ton fibc bags are viewed as ideal packaging bags due to their toughness and adaptability.

These bags are also available with precise filling and combustion mechanisms which make material handling less monotonous. Due to their form, they can be stacked on top of each other. 

This entitles you to maximise the available area so you can put up additional materials for storage. It’s just a matter of choosing the correct kinds of FIBC bags to utilise in your sector.

Additional Terms Used When Ordering an FIBC

Before you purchase an FIBC bag, you will be required to select the right type of bag for your line of business. Not all sacks are similar, and few can fulfil the requirements of your job site. 

Evaluate these terms as you look everywhere for bulk container manufacturers that specialise in this type of packaging.

Phrases for the Different Shapes of an FIBC

Preferring a form for an FIBC bag seems insignificant, but it’s crucial if your goal is to preserve time, reduce transport expenses, and secure valuable items. For that, let’s take a glance at the four largely typical forms to pick when you are shopping for FIBC bags.

Circular / Tubular

For fine and gyroscopic materials, circular or tubular bags are informed. They are created by knitting a single polypropylene fabric from end to end. A tail base is then affixed to the bottom. The dearth of side stitching delivers high vertical pressure. These kinds of FIBC bags are also effortless utilising a crane or forklift. 

FIBC bags with a four-panelled construction deliver additional rigid backing for dealing with bulk materials. The bags are intertwined jointly from edge to edge. This entitles the bags to retain their square shape even when replenished. As a result, this makes it comfortable to load up the bags for more compact storage.

U Panel

These kinds of bags are created by utilising three fabrics. The first has a lengthier length. When folded into a U-shape, it creates the base and the first two sides of the bag. Two extra panels are then weaved to develop the remaining sides. Like four-panel bags, u-panel bags also maintain their form and deliver incredible durability.

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Baffle

For more tough handling, baffle bags are usually aimed. They have a square-shaped construction and propose tremendous durability due to the baffles that are sewn into every corner.

 

Why Bulk Bags are Best for Packaging

When we talk about packaging, then there are numerous options available on the market. But not all packaging solutions are developed equally. Bulk bags offer a variety of advantages that make them a perfect choice for numerous industries.

 

They’re versatile.

FIBC bulk bags can be used to pack a different content of items, from food and fluids to chemicals and construction materials.

 

They’re strong and durable.

FIBC bulk bags are manufactured from high-quality materials that can resist wild handling. This makes them excellent for transporting heavy or delicate items.

 

They’re cost-effective.

Bulk bags are an extra affordable packaging option for different kinds of packaging, such as furrowed boxes or plastic bags.

 

They’re eco-friendly.

Bulk bags can be used multiple times or reclaimed, creating an endurable packaging option.

 

They take up less space.

Because they’re adaptable, bulk bags take up a tiny area more than other types of packaging when they’re blank. This makes them comfortable in stock and carrier.

How to Use FIBC Bulk Bags

Bulk bags, also known as FIBCs (flexible intermediate bulk containers), are big bags utilised to keep and transport dry materials like food, chemicals, and minerals. They are made of woven polypropylene or polyethylene and have an ability of nearly 1-2 cubic meters.

FIBCs offer numerous benefits over additional kinds of packaging, such as being lightweight, stack-able, and reusable. They are furthermore cost-effective and comfortable to use. Here are some suggestions on how to utilise FIBC bulk bags:

 

Choose the right size bag for your needs.

Bulk Bags are available in a variety of sizes, from small 50 kg bags to large 1000 kg bags. Make sure to select the applicable size for the amount of material you require to ferry.

Replenish the bag evenly. When packing a bulk bag, it is crucial to disseminate the material evenly throughout the receptacle. This will help deter the bag from tipping over or becoming unstable during carrier.

 

Use a funnel if needed.

If you are having a problem while filling the bag evenly, try utilising a funnel to spew the material into the bag. This will enable assure that the material is allocated evenly throughout the bag.

Secure the top of the bag.

Once you have completed filling the bag, be convinced to ensure the top by binding it closed or utilising a closure tool such as a zip tie or Velcro strap. This will help deter spillage.

 

Conclusion 

When it comes to assuring that all your products are safe, it matters a lot to opt for adequate packaging material. FIBC bags are not only for easy transport and storage. They are also crucial to protecting your investments, decreasing downtime, cutting transport costs, and providing a safer job site 

Manufacturing Process of Bulk Bags

 

FIBC bags are created from polypropylene woven fabrics using different procedures and the expertise of technicians. The PP fabric is also stabilised against UV detorsion. Virgin polypropylene Fabrics are a very versatile material (which is based on petroleum) and are used largely in bulk bag manufacturing.

 

We have listed below the steps which are involved in the making of a Bulk Bag.

 

Extrusion & Winding

 

The first step of manufacturing the bags implicates extrusion, where a mix of pure ingredients viz. polypropylene granules, UV MasterBatch, calcium carbonate, and the tint is melted and shaped into tapes in an Extrusion plant. During this procedure, the tensile stability of the tapes is verified. The tapes are reeled on bobbins which are kept and later loaded onto looms for weaving purposes.

 

Weaving

 

The bobbins of tapes from the excursion plant in the above stage are loaded onto weaving looms which can be Circular Looms, or Flat Sulzer looms depending on the user's requirements. In this process, the fabric utilised in the manufacturing of Bulk bags is formed. The same material of bags is also used to manufacture duffle, bottom, and top spouts.

 

Lamination / Coating — Optional

 

Depending on the needs of the customer, the woven weaved fabric may be coated with a semi-clear PP film that is connected to the woven material to develop a moisture fence.

 

Uncoated / Unlaminated

 

The polypropylene fabric material is breathable and not ideal for commodities like sugar and salt which should never be disclosed to water, including water that gets sucked from the vapor in the air.

 

Coated or Laminated bulk bags are comfortable for the transportation of light powdery products, like flour, that could otherwise shift through uncoated bags when moved or shaken.

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Cutting

 

The PP woven fabric in the form of risk is grazed into an automatic cutting machine which cuts into different panels of a particular size.

 

The automatic procedure guarantees the uniformity in size of the cut panels. These panels are now prepared for stitching or printing Purposes.

 

Printing

 

Once the fabric cut panels arrive after cutting, now it's time for printing. So, they are put into the printing machine, and the logo/artwork imprint is made over the material. It is this tactic that the trademark name or symbol of the customer is printed on the bag. The artwork/logo up to colorslours can easily be re-print.

 

Webbing

 

The loops of the bags used to raise the kits are prepared at this stage. The additional tapes of polypropylene are weaved together on needle looms to give them the form of webbings. This webbing is cut into a particular size and stitched to the bag to take the shape of the lifting loops of the bags. The color of the tape is white as standard, but can also be created in any different color like Red, Blue, Green, Yellow, etc. It depends on your customer's requirements.

 

Sewing

 

All the elements like material cut panels, webbings, handouts, and duffle are brought jointly and stitched by expert tailors to give form to every bulk bag. The bags are examined by skilled supervisors to assure that it is free from any errors.

 

Inspection

 

Technically qualified experts have to do the quality checking of the bags. Every bag is thoroughly verified and made sure that it is safe to use.

 

Cyclic Top Lift Test

 

Some randomly chosen bags are also picked up from the production unit and are subjected to lifting on the test ring. It assures that the safe working load criteria of the bag are fulfilled.

 

Packing / Palletizing

 

After inspection, the bags are folded and placed inside a bale press machine and packed on a pal which is ready to be stored in a container for transportation.

 

The Cyclic Top lift test needs the filled bag hung from its lift loops on a test ring or other lifting tools as weight is added from the top. If any of the body fabric or lift loops of the bags are harmed in these procedures, the bag is deemed to fail the test.

 

The cyclic top lift requires the bags to go through 70 cycles @ 4X SWL (Safe Working Load) with a final cycle @ 6x SWL for last approval. For example, a 1000 KG, 6:1 bag will be used for 70 cycles of load @ 4 X 1000 KG, and in the 71st cycle, the pressure will be boosted continuously until the bag is ruptured or damaged.

 

Compression Test

 

In the compression test, a total load of 4 times the SWL of the bag is kept on top of the bag for 6 hours. If this load causes any harm to the bag, then the test is considered as failed, and also bags are supposed to be not relevant for users.

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FIBC Drop Test

 

The Bulk Bag is stuffed with a material similar to one being filled in reality up to 95% of the SWL of the bag. The filled bag is put down from a height of  2.6 feet or 3.9 feet depending upon the classification of the bag on a rigid surface. After that, the bag should not lose out any material.

 

Tear Test

 

In the tear test procedure, a 10 cm knife cut is given to the bag at an angle of 45 degrees. The bag is stuffed to twice the capability of the bag and then raised and held in place for five minutes.

 

For the test to be passed, the cut size should not be larger than 2.5 cm.

 

UltraViolet Radiation

 

The Bulk Bags are fabricated with Woven Polypropylene fabric and are very strong. However, over an extended time, the UV radiation of the sun can weaken the structure of the bag. 

It should be remembered that bulk bags can raise up to 2000 KG of material. Polypropylene is a very dependable material, but you should evade anything that could potentially weaken a material expected to bear over a thousand kilos of weight.

 

Conclusion

 

After reading the article we get to know the complete information about the manufacturing process of bulk bags. SinghalIndustries is the leading bulk bag manufacturer in the country.